Client Overview:

A global adhesives manufacturer struggling with inefficiencies in its production line due to machine downtime and raw material wastage.

Objectives:

Enhance production efficiency and reduce wastage.

Solution:

• Implemented a real-time production dashboard integrating data from IoT sensors on machines and ERP systems.
• Key metrics tracked: OEE (Overall Equipment Effectiveness), material wastage, and batch processing times.
• Added predictive maintenance alerts to minimize unplanned downtime.

Results:

• Increased production efficiency by 20%.
• Reduced raw material wastage by 15%, saving $2 million annually.
• Key Takeaways: Data-driven monitoring reduced inefficiencies and enabled better resource utilization.